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HomeProductsSPC Floor Production Line 〉Rigid Vinyl plank extrusion line

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    Add:No. 81 Xixian Road, Fangqian Town, Wuxi City, Jiangsu, China

    Tel: 86-510-88888090

    Fax: 86-510-88888090

    Url:www.jks-plasticmachinery.com

    Email: sales@jksjx.com

    Rigid Vinyl plank extrusion line
    Product Description

    Min.Order Quantity:1 Set/Sets

    Delivery: Less than 30 days

    Port: Shanghai

    Payment Terms:L/C at sight, T/T


    Product Introduction

    MAIN TECHNICAL PARAMETERS

    Description

    Parameter

    1.  Screw Feeder

     

     

    Diameter of pipe:100mm

    Pipe length:6m

    Volume of the tank:150kg

    Motor Power:2.2kw

    Tank Material:Stainless steel

     

    2. SJSZ110/220 Double Screw Extruder                   

     

    Extruder Capacity

    1000Kg/h

    Main motor

    200kw AC Siemens

    Voltage

    380 V50HZ or Customized

    Power

    200KW

    Speed

    30-1500rpm

    Host motor inverter

    200KW ABB

    Central Height  

    1000mm

    Screw and barrel (Guangyou)


    Material

    38GrMoAlA, nitriding

    Nitride thickness

    0.6~0.7mm

    Surface hardness

    HV>=940

    Brittleness

    ≤ 2 degree

    Finish degree

    0.8

    Cylinder type

    Two-section type,the front section is inlaid

    Diameter of screw

    110/220mm

    Meshing type of screws

    Conical meshing

    Screw speed

    3~32rpm

    Temperature control module

    6 zones for barrel, 1 zone confluence core, 10 zones for mould

    Heater &Cooler

    Heater

    Cast-aluminum heater

    Heating zones

    6

    Barrel heating power

    105kw

    Range of temperature control

    50-300℃

    Barrel cool way

    Fan

    Cooling sections

    5 section of air cooling

    Fan power

    0.55KW * 5

    Core of the confluence


    Connection sleeve of the head

    45#forge piece,the surface of runner is treated

    Connection mode of head and T-die

    Flange type bolt connection

    Vacuum Degassing part

    Vacuum Pump

    Water ring vacuum pump

    Pump power

    5.5kw

    Vacuum degree

    0-0.075 mpa

    Feeding Hopper

    Power of feeding motor

    2.2kw

    Speed of feeding motor

    10-1500rpm

    Feeding inverter

    2.2KW ABB

    Speed of feeding screw

    1-40rpm

    Motor Speed Control mode

    Variable frequency speed regulation

    Gear Box(Deling)

    Gear

    Hard tooth surface (20CrMnTi)

    Safeguard of screw  

    with safeguard device for screw

    Reduction box

    Gear reduction

    Electrical Brand

    Operate Panel

    Siemens PLC

    Contactor

    Schneider

    Main motor

    Siemens BEIDE

    Transducer

    200KW ABB

    Main motor Electric control cabinet

    monocoque

    Main electrical component

    Schneider

    Line of main power

    Three-phase five-wire system



    3). Extrusion Die                                        

     

    Heating zones :10

    Heating power:25kw

    Width:1050mm

    Clothes rack type die

    Die opening :2~10mm

    Heating method :stainless steel electric heating rod

    Die supporting trolley

    4).4-roller calender                                    

      

    Pattern film unreeling device

    Weighting type sensor

    yes

    Tension controller

    auto tension control

    Synchronous film feeding devices

     

    Feed roller diameterφ100,transducer PID Automatic tracking

    The motor power:0.37kw

    Magnetic powder brake

    2sets

    Pneumatic core shaft

    2pcs

    Leftward & rightward regulation

    Automatic deviation rectifier /manual

    Wear layer unreeling device

    Weighting type sensor

    yes

    Tension controller

    auto tension control

    Magnetic powder brake

    2sets

    Pneumatic core shaft

    2pcs

    Leftward & rightward regulation

     manual

    4-roller callender

    Diameter of roller

    Φ500mm

    Length of roller

    1500mm

    Thickness of hard chromium

    0.08-0.12mm

    Bearing block

    Steel forging

    Roller cylinder spacing regulation

    Electromechanical type

    Regulation range

    0-50mm

    Rotating joint 

    1 inch , 8pcs

    Bearing block

    High-load high temperature resistant

    Transmission motor

    1.5 KW

    Horizontal speed reducer

    4 sets

    Electric control cabinet

    monocoque

    PLC

    Siemens

    Main electrical component

    Schneider

    Line of main power

    Three-phase five-wire system

    Moving motor

    1.5kw

    Transducer  

    ABB

    4-roller oil heating system

    Oil pump motor

    2.2KW*4

    Heating unit

    Stainless steel electric heating rod

    Power of heating

    15KW*4

    Heat conducting medium

    High temperature heat conduction oil

    Cooling medium

    Soft water

    Temperature control accuracy

    +-1℃

    5) . Cooling bracket

     

    Length:12000 Width:1500mm

    Material of carrier roller :Stainless steel tubes

    Quality of carrier roller :32pcs

    Cutting mechanism:Blade type

    Blade:T-shape

    Dimension control:Dividing rule

    Wind curtain machine:200W*6

     

    6.)Hauling machine:

    rubber roller haul, pneumatic control

    Infrared safety protection

    Rubber roller:Φ240mm

    Air cylinder:QGS100*60

    speed : 0-4m/min

    Inverter:ABB

    Control unit:Individually adusted or synchronously

    adjusted

     

    7.)Cutter with auto counter

     

    Motor:4kw brake motor

    Infrared safety protection

     

    8.)Plate lift device

    With turning plate grasping plate, the alternating stacking of sheet metal is realized.

    1. Mechanical structure: 200*150*3.5 square tube, synchronous belt synchronous wheel drive.

    Arc gear train running smoothly, double-belt lifting device

    2. Control system:

    PLC touch screen control, counting control, PLC brand: Mitsubishi

    3. Sensor System: Photoelectric Switch tube and Proximity Switch Brand Omron

    4. Motion control system:

    Horizontal and Vertical Walking Reducer: Turboworm Reducer

    Horizontal walking servo motor control, accurate positioning, power 0.75 kw

    Vertical walking motor 1.5 kw, frequency conversion control

    5. Electrical control system:  Double safety protection measures are adopted in all detection and protection.

    Inverter Brand: ABB/Anchuan

    Contactor, Intermediate Relay Brand: Schneider

    Towed cable: national standard high-speed moving cable,

    6. Pneumatic control system:

    Vacuum Generator: Imported Brand SMC

    Oil-Water Separator: Full Pressure Automatic Drainage Type, Brand: Shannais, Taiwan

     Vacuum chuck: high quality silicone chuck, diameter 100mm



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    Contact Sales Team

    Address: No. 81 Xixian Road, Fangqian Town, Wuxi City, Jiangsu, China
    Tel: +86-510-88888090
    Email: sales@jksjx.com

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